Product Description:
Ceramic Beads blasting media is a Zirconia based spherical blasting media, with smooth surface and good elasticity, no iron polution, and can be recycled multi time. It performs efficiently both in dry or wet blasting equipment. Also called ceramic media, ceramic bead blasting media, or ceramic blasting beads, it is of high hardness, good elasticity, high gloss and high impact strength. Furthermore, these beads feature a production process of melt high-quality imported zircon sand into liquid at high temperature, and then spray it into balls, with the zirconia ceramic spheres being sieved and removed by magnetic separation to obtain particles with high roundness, high strength and uniform particle size.
The main uses of ceramic beads are blast cleaning, debluring, removing oxice layers of castings and forging parts, metal surface finishing, and pretreatment before coating and plating. Additionally, it is widely used for sandblasting and surface treatment of aviation parts, stainless steel plates, structural parts, stainless steel kitchenware, medical devices, mobile phone/laptop shell, automobile chassis/engine, sports equipment and other industries.
Features:
Surface treatment consistency
The main component of ceramic shot is zirconia, with Vickers hardness (microhardness) of 700hv and Rockwell hardness of 600hrc. The density and specific gravity are also much higher than those of glass beads, making it ideal for achieving adequate metal depth and uniform surface finish. The absolute consistency of the blasting strength is much higher than that of glass beads processing, and the wear resistance is high.
Environmentally friendly
Ceramic shot has low dust emission, and the crushing rate is much lower than that of glass beads. The wear resistance and elasticity are very uniform. The production process of the burrs is stable and reliable, and its dust emission is minimal, making it harmless to human body.
Low equipment loss
The surface of ceramic shot is very smooth, and has high sphericity and elasticity which can protect the equipment from wear and tear. Whether it's a dry or wet spray, sandblasting with ceramic shot has low equipment loss. The service life of ceramic shot is longer than that of glass bead, and its recycling times can reach as much as 25 times that of glass bead. It is suitable for sandblasting of metal and non-metallic materials, and its unique strong chemical resistance makes it possible to complete the task without affecting its color.
Technical Parameters:
| No. |
Parameter |
Value |
| 1 |
Color |
White |
| 2 |
Shape |
sphere/Bead/Ball |
| 3 |
Production technology |
melting method |
| 4 |
Chemical composition |
ZrO2 65% SiO2 35% |
| 5 |
Density |
3.86g/cm3 |
| 6 |
Vickers hardness |
643~785HV |
| 7 |
Dust Pollution |
NO |
| 8 |
Metal contamination |
NO |
| 9 |
Cycle index |
many times |
| 10 |
Service life |
long |
| 11 |
Equipment wear |
low |
Applications:
Surface treatment consistency:
The main component of ceramic shot is zirconia, which is characterized by small crystal size and high wear resistance. With Vickers hardness (microhardness) of 700hv and Rockwell hardness of 600hrc, Ceramic shot has high hardness and much higher density and specific gravity than those of glass beads. The high abrasion resistance and strength make it difficult for ceramic shot to be broken during sand blasting, so it is not easy to generate dust.
Environmental Friendly:
Ceramic shot has no dust emission during sand blasting, and it is not easy to break, which makes it recyclable and can reduce the refueling times, improve working efficiency. Moreover, it is harmless to the human body.
Low equipment loss:
The surface of ceramic shot is very smooth and it is suitable for dry blasting and wet blasting, so the wear of sand blasting equipment will be small. It is applicable to various metals and nonmetals, such as titanium alloy, magnesium alloy, aluminum alloy, stainless steel, carbon steel, brass and alloy, acrylic, plastic and other materials, which won't react or oxidize with metal, and there is no metal residue, thus it will not affect the color of the workpiece.
Support and Services:
Ceramic Blasting Media Technical Support and Services
At Ceramic Blasting Media, we are dedicated to providing our customers with the highest quality of technical support and services. Our team of experienced professionals is available to assist you with any and all questions you have about our products.
We offer a variety of technical support services, including:
- Troubleshooting any issues with our products
- Answering technical questions about our products
- Providing product documentation and user guides
- Providing installation instructions
- Providing maintenance instructions
We also offer a wide range of services, including:
- Training services to help you use our products effectively
- Customization services to help you tailor our products to your specific needs
- Repair services to ensure that our products are in top working condition
- Replacement services to ensure that you have the right equipment for the job
At Ceramic Blasting Media, we are committed to providing you with the best possible technical support and services. If you have any questions or need help with any of our products, please don't hesitate to contact us.
